The shot-blasting blade is designed to release the shot from the turbine onto the billet. As a result, it is subject to intensive wear and tear by the shot abrasive. The average service life of the shot-blasting blade is 700 hours (provided the equipment is operated correctly).

The distribution chamber is an element that determines the angle of departure of the shot abrasive from the turbine. The distribution chamber can be called a shot blaster sight, since the speed of cleaning the part depends on its correct position. The average service life of the distribution chamber is 1000 hours (provided that the equipment is operated correctly).

The impeller or accelerator is designed to dispense the flow of shot ejected onto the blade. The impeller gives the initial acceleration of the shot abrasive. The average service life of the impeller is 1000 hours (provided the equipment is operated correctly).

The side armor protects the turbine body from a direct hit of shot. With timely adjustment of the position of the shot departure torch, this element is not wearable, since it has minimal contact with the shot and can last more than 1500 hours.

The end armor protects the turbine housing, the feeder and the electric motor from a direct hit of shot. This element is not wearable, as it practically has no contact with the shot and can last more than 2500 hours.

The upper armor protects the turbine housing cover from a direct hit of shot. This element is wearable in case of untimely adjustment of the shot departure torch, as well as wear of the distribution chamber and blades. The average service life is 1500 hours (subject to the correct operation of the equipment).

The wheel for fixing the turbine blades, in another way the impeller, is designed to transfer energy from the engine to the blades. Wheels can be of two versions: double-disc and single-disc. This element of the turbine has very high requirements for machining from our production. We have a test bench that allows us to eliminate any wheel runouts at the manufacturing stage. The average service life of the turbine impeller is from 1500 operating hours (subject to correct operation of the equipment).

Hardware in shot-blasting turbines is used to attach blades to single-disc wheels, to mount end armor to the turbine body, to the impeller to the engine shaft, as well as to some types of internal armor to the lining of the working chamber. Bolts of our production can serve up to 1500 hours, since the manufacturing material has the property of self-hardening from abrasive shock load.

The shot-blasting shutter is designed to prevent the departure of the shot from the working chamber. To increase its service life, the core is made of springy steel, so that the shutter can withstand a large number of bending cycles without changing shape.

The elevator bucket is designed for the recovery of abrasive in the system. Buckets are mounted on the tape with special hardware and can be used for shot blasting and shot blasting equipment. Our company produces solid-cast buckets, which, unlike buckets made flexible, have a service life 4 times longer.

The roller table inside the working chamber is just as susceptible to abrasive wear as the protection of the chamber. With point wear, you have to change the entire roller assembly. To avoid unnecessary costs, our specialists have developed a universal solution. The entire roller table is divided into segments, the segments are made in the form of sleeves, then they are put on a conventional pipe and a shaft is welded from the ends for rotation. In case of wear of one segment, it simply changes to a new one with minimal costs on your part. We offer engineering services for the processing of the roller table structure for the segments we manufacture. We accept orders for the manufacture of wear-resistant roller table for shot blaster production: Turbotecnica, Rösler, Gietart, Agtos, Stem, Amurlitmash, Konrad Rump, Cogeim, OMSG, Pangborn, Carlo Banfi, Gostol, Thermal Spray-Tech (TST), Velikiye Luki Mechanical Plant (VMZ), as well as for equipment manufactured in China and their domestic counterparts from CHZDO, Rosinductor, Uralitmash (Techprom).

To avoid unnecessary costs, our specialists have developed a universal solution. We manufacture 2 types of armor to protect the chamber, 15 mm thick, with overlapping sides to avoid cracks. The fastening method is simple: a stud is welded to the body, the protection is put on the stud and screwed with a special wear-resistant nut. If necessary, the protection can be adjusted to the size of the chamber using the angle grinder. In case of partial wear of one segment of the protection of the shot blaster, it can be swapped with a less worn one and continue work. This solution is applicable for any type of shot blasting equipment.

Дробеметный шнек - очень важный элемент оборудования. Многие компании недооценивают его значение в работе дробемета и, как результат, наши специалисты, во время технического аудита дробеметов у заказчиков, в 60% случаев наблюдают катастрофический износ данного узла. Шнек предназначен для перемещения дроби от рабочей камеры до элеватора или от элеватора до накопительного бункера и турбин. Т.е. в случае износа шнека, уменьшается количество подаваемой дроби к турбинам (снижается производительность всего дробемета). Основные причины износа: использование некачественного абразива, плохая сепарация дроби от песка, пыли и отработанных частиц. Шнек для дробемета можно изготовить из конструкционной или марганцовистой стали, от этого зависит его износостойкость и, как следствие, ценообразование. Наша компания готова изготовить для вас дробеметные шнека любой сложности: от простого до многосоставного с несколькими промежуточными опорами.

The protection of the shot blasting auger is designed to prevent the wear of an expensive element of the shot blaster - auger. Many European and Chinese manufacturers manufacture shot blaster auger armor from a large number of segments of different sizes, which significantly complicates the repair of equipment. The service of the chief mechanic has to have a huge number of types of armor plates in stock. The second option is that the protection is made in several large segments. With point wear, you have to change the entire sheet. To prevent unnecessary costs for our customers, we have developed a universal solution. We manufacture 1 type of armor to protect the auger, 15 mm thick, with a shoulder in overlap to avoid cracks. The mounting method is simple: the protection is installed on top of the auger, relying on the protection of the chamber, one segment after another, the extreme segment is cut off in place. Special recesses of the shot flow into the auger without difficulty. In case of partial wear of one segment of the auger protection, it can be swapped with a less worn one or replaced and work can continue. This solution is applicable for any type of shot blasting equipment.

The valve for regulating the supply of shot to the turbines is designed to dispense the amount of shot supplied from the storage hopper to the shot-blasting turbine. Often, the breakdown of this assembly leads to the fact that when the turbine stops, the shot continues to flow into it and, as a result, the turbine is filled with the shot. And at its next start, the engine jams and breaks down. Correct adjustment allows you to get its maximum performance from the turbine with optimal engine operation. Principle of operation: turning on the turbine, output at 3000 rpm, automatic opening of the valve by means of a pneumatic pulse coming from the switch cabinet, when disconnected, the valve closes first, and the turbine continues to work for 1 minute, then the turbine is turned off. The set of the shot blaster valve includes: the valve itself and the control cabinet (one for several valves).

Барабан или шнек с ситом предназначен для автоматического удаления крупного мусора (окалина, облой, гвозди и т.д.) из системы дробемета. Использование данного сита позволяет оптимизировать процесс ежедневного обслуживания дробеметной камеры и предотвратить попадание мусора в турбины. Мы принимаем заказы на изготовление дробеметных шнеков с барабаном для удаления крупного мусора любых производителей: европейский, китайский, российских и т.д. Так же можем изготовить детали по чертежам заказчика.

In order to optimize their own costs in the production and supply of shot blasters, the specialists of our company organized an adjacent production focused on the manufacture of consumable air purification elements - cartridge filters. The study, development of production technology and testing of prototypes took place exclusively by our specialists and in terms of comparison with European samples on shot blasters supplied by renowned companies in Germany, Slovenia and Italy. The result of painstaking work was an absolute analogue of European quality with a budget lower than replicas in China.